As the new energy vehicle (NEV) revolution accelerates worldwide, automakers demand advanced polymer solutions that meet strict performance and safety requirements. ATP Polymer Technology's TPU materials have emerged as a game-changer—combining durability, flexibility, and environmental compliance to enable next-generation EV designs. From high-voltage cable insulation to lightweight interior components, ATP's engineered TPU materials provide the perfect balance of properties needed for the electric mobility era.
Traditional materials like PVC and rubber struggle to withstand the extreme conditions of electric vehicles, where high temperatures, constant vibration, and exposure to chemicals are common. ATP's specialized TPU formulations address these challenges with:
Exceptional resistance to oils, coolants, and battery acids, ensuring long-term reliability.
Flame-retardant grades that meet stringent automotive safety standards (UL94, GB/T 2408).
Superb dielectric properties, critical for high-voltage cable insulation (up to 1000V+).
Ultra-lightweight yet durable construction, contributing to extended battery range.
These attributes make TPU materials indispensable for NEV manufacturers looking to enhance performance while reducing environmental impact.
ATP's TPU solutions are transforming multiple NEV systems:
High-Voltage Cable Protection
Abrasion-resistant jacketing for battery-to-motor wiring.
Halogen-free formulations that prevent toxic smoke in case of fire.
Battery Component Innovation
Flexible yet robust seals for battery packs.
Thermally stable gaskets that maintain integrity in extreme climates.
Interior & Exterior Advancements
Soft-touch dashboard and trim components (replacing less sustainable materials).
UV-resistant exterior moldings that withstand weathering.
Charging Infrastructure
Durable cable insulation for fast-charging connectors.
Splash-proof seals for charging port covers.
The following table highlights why ATP's TPU materials outperform competing solutions in NEV applications:
Property | Silicone Rubber | PVC | XLPE | ATP TPU |
Temperature Range | -60℃ to 230℃ | -20℃ to 80℃ | -50℃ to 90℃ | -40℃ to 120℃ |
Oil/Fuel Resistance | Good | Poor | Moderate | Excellent |
Flame Retardancy | Moderate | Poor | Good | Excellent (UL94 V-0) |
Flexibility | High | Low | Medium | Adjustable (60A-80D) |
Environmental Impact | High-energy prod | High Cl¯ | Moderate | RoHS/Reach Compliant |
This data proves that ATP's TPU solution excels in critical NEV requirements, particularly where safety, longevity, and sustainability are paramount.
Beyond standard formulations, ATP Polymer Technology is pioneering custom TPU solutions tailored to NEV challenges, including:
Self-healing TPU grades for minor abrasion resistance in wiring systems.
Electrically conductive TPU for static dissipation in battery housings.
Bio-based TPU derived from renewable resources to reduce carbon footprint.
With a CNAS-certified R&D team and 12,000-ton annual production capacity, ATP continuously develops higher-performance, sustainable TPU solutions aligned with global NEV trends.
As the new energy vehicle industry evolves, ATP Polymer Technology remains at the forefront—delivering high-performance TPU materials that meet the unique demands of battery systems, charging infrastructure, and smart mobility. By combining engineering expertise, rigorous testing standards, and eco-conscious innovation, ATP empowers automakers to build safer, lighter, and more efficient EVs.
